Brushed Stainless Steel Stair Cladding for the Trinity Broadcasting Network Headquarters
Project Details
- Client: Commercial Glazing Contractor
- Location: Trinity Broadcasting Network Headquarters, Fort Worth, TX
- Scope: Fabrication and installation of brushed stainless steel stair cladding, handrail caps, and toe kicks.
Project Overview
Astro was approached by a commercial glazing contractor involved in constructing the Trinity Broadcasting Network’s headquarters in Fort Worth, TX. In addition to providing a glass handrail, the contractor was responsible for cladding the stairs in brushed stainless steel, fabricating and installing a stainless steel rail to cap the glass, and producing matching stainless steel toe kicks for the stair treads.
Given the complexity of the staircase and its structural variations, Astro played a vital role in ensuring that every piece of cladding was accurately fabricated and properly fitted. Our team provided on-site measurements, 3D modeling, laser cutting, and precision forming to achieve a seamless and visually impressive result.
Challenges & Solutions
1. Addressing Step Variations in Field Measurements
- As one of the final trades on-site, we found that each step had slight variations, necessitating careful individual measurements to ensure a precise fit.
- Astro performed thorough on-site field measurements to accurately capture each step’s exact dimensions.
2. Precision Modeling & Fabrication
- Using the collected measurements, Astro created a 3D model of the staircase in AutoDesk Inventor to determine the exact shapes and dimensions needed for each stainless steel panel.
- This digital modeling allowed us to preemptively adjust for inconsistencies, ensuring a smooth installation.
3. Maintaining Grain Direction & Aesthetic Consistency
- The brushed stainless steel panels required a consistent grain direction to attain a polished and unified appearance.
- Each piece was laser-cut and formed with a press brake, ensuring careful attention to grain alignment.
4. Organized Labeling & Installation
- Astro labeled each piece to ensure a smooth and efficient installation process, allowing installers to quickly identify and place the correct panels in their designated locations.
- The parts were delivered to the job site and installed seamlessly, creating a refined and professional finish.
Fabrication & Installation Process
- On-Site Field Measurement
- Careful measurement of each step to account for variations.
- 3D Modeling & Design
- Modeled the staircase in AutoDesk Inventor to define precise shapes and dimensions.
- Precision Fabrication
- Laser-cut stringer cladding pieces for a perfect fit.
- Press-brake formed panels with attention to grain direction.
- Organized Labeling & Preparation
- Each component was labeled and prepped for installation, reducing errors and streamlining the process.
- Installation & Final Results
- Brushed stainless steel cladding, handrail caps, and toe kicks were installed on-site, completing the sophisticated and eye-catching staircase.
Results & Impact
- Seamless Integration: The brushed stainless steel cladding and components fit precisely, creating a sleek and modern aesthetic.
- Durability & Functionality: Stainless steel provides long-term durability, enhancing the staircase’s visual appeal and longevity.
- Precision Execution: Field measurement, 3D modeling, and laser cutting ensured a perfect alignment, overcoming the challenge of step variations.
- High-End Architectural Finish: The completed staircase is a striking architectural feature that enhances the prestige and elegance of the TBN headquarters.
Conclusion
Astro’s expertise in precision metal fabrication, 3D modeling, and installation coordination was vital in delivering a flawless stainless steel-clad staircase at the Trinity Broadcasting Network’s headquarters. This project highlights our attention to detail, problem-solving abilities, and commitment to quality, strengthening Astro’s reputation as a dependable partner for complex architectural metalwork.
Keywords:
Astro Sheet Metal
Sheet metal Dallas
Architectural metal
Custom architectural metal
Custom metal fabrication
Custom sheet metal
Sheet metal Texas
Sheet metal Fort Worth
Sheet metal Grand Prairie
Custom brake metal
Custom decorative metal
Custom ornamental metal
Architectural metal
Decorative metal
Ornamental metal
Stair cladding
Brushed stainless steel
Stringer cladding
Field measuring
installation
Shearing
Forming
Laser cutting
Welding
Refinishing
Autodesk Inventor
CAD Design
Submittal drawings
Mockup samples
