Brushed Stainless Steel Architectural Accents for Love Field Airport, Dallas, TX
Project Details
- Client: General Contractor
- Location: Love Field Airport, Dallas, TX
- Scope: Fabrication and installation of brushed stainless steel bases, corner guards, column covers, and complex curved trims for escalators and people movers.
Project Overview
Astro was contracted to supply various brushed stainless steel accent metals throughout Love Field Airport in Dallas, TX. These features improved the aesthetic appeal of the airport’s interior and offered durability and protection in high-traffic areas.
The scope of work included:
- Stainless steel base trim along corridor walls
- Brushed stainless steel corner guards for wall protection
- Custom stainless steel column covers to enclose structural supports
- Intricate curved stainless steel trim for escalators and people movers
The curved stainless steel trim presented the most significant challenge because measuring, fabricating, welding, and refinishing the required shapes is a complex process.
Challenges & Solutions
1. Complex Curved Trim for Escalators & People Movers
- Challenge: Accurately measuring and fabricating the curved stainless steel trim required extreme precision to fit the complex contours of the escalators and people movers.
- Astro utilized precise field measurements and advanced fabrication techniques, such as custom welding and refinishing, to achieve the necessary curvature and seamless integration.
2. Durability & Aesthetic Requirements
- Challenge: The stainless steel components had to be visually appealing and highly durable to endure the wear and tear of a high-traffic airport environment.
- Solution: Astro utilized high-quality brushed stainless steel, combining a modern aesthetic with lasting durability.
3. Precision Fabrication & Installation
- Challenge: Each component, including the base trim, column covers, and corner guards, had to be fabricated to exact dimensions for a flawless fit.
- Astro utilized laser cutting, precision welding, and expert finishing techniques to guarantee consistent quality and seamless installation.
Fabrication & Installation Process
- Site Measurement & Planning
- Carried out thorough field measurements, especially for the curved trim sections.
- Coordinated with the general contractor to ensure design alignment with architectural specifications.
- Precision Fabrication
- Laser-cut brushed stainless steel panels for base trim, corner guards, and column covers.
- Utilized custom welding and refinishing for the complex curved trim.
- On-Site Installation
- Installed stainless steel base trim along corridor walls for a clean, modern look.
- Mounted corner guards to protect high-traffic wall corners.
- Cladded structural columns with stainless steel covers, transforming them into sleek architectural features.
- Installed curved trim for escalators and people movers, ensuring a precise fit and flawless finish.
Results & Impact
- Enhanced Aesthetic Appeal: The brushed stainless steel elements added a modern, polished look to the airport’s interiors.
- Improved Durability: The corner guards and base trim protected against frequent wear and impact in high-traffic areas.
- Seamless Integration: The precise fabrication and expert installation ensured all elements fit perfectly within the airport’s design.
- Successful Execution of Complex Components: Despite its challenges, the curved trim for escalators and people movers was fabricated and installed perfectly.
Conclusion
Astro’s expertise in precision metal fabrication and installation was key to the success of this project. Astro delivered a flawless stainless steel installation that enhanced Love Field Airport’s functionality and aesthetics by overcoming design complexities and maintaining the highest quality standards.
Keywords:
Astro Sheet Metal
Sheet metal Dallas
Architectural metal
Custom architectural metal
Custom metal fabrication
Custom sheet metal
Sheet metal Texas
Sheet metal Fort Worth
Sheet metal Grand Prairie
Custom brake metal
Custom decorative metal
Custom ornamental metal
Architectural metal
Decorative metal
Ornamental metal
Shearing
Forming
Laser cutting
Welding
Brushed stainless steel
Welding and refinishing
Love Field Airport
Column Covers
Escalator cladding
People mover cladding
Stainless steel corner guards
Stainless steel base
Autodesk Inventor
CAD Design
Submittal drawings
Mockup samples
