Grand Prairie City Hall Entry Portal Production

Project Details

  • Client: Glazing Contractor (Name Confidential)
  • Location: Grand Prairie City Hall, Grand Prairie, TX
  • Scope: Custom fabrication and installation of metal components for the entry portal

Project Overview

A glazing contractor engaged Astro to assist in fabricating the entry portal for Grand Prairie City Hall. The project required aesthetic precision and structural durability, incorporating transparent anodized aluminum and wood grain-finished metal panels. Astro’s expertise in precision metalwork, field measuring, and 3D modeling ensured a seamless fit and high-quality installation.

Challenges & Solutions

1. Matching Metal to Wood Aesthetics

  • The portal needed to blend with the existing wood soffit panels, but traditional wood was not an ideal choice due to exposure to outdoor elements.
  • Astro fabricated custom metal panels that were powder-coated with a wood grain finish, providing the visual warmth of wood while ensuring superior durability and weather resistance.

2. Precise Fit for Seamless Integration

  • Given the complex structural elements of the portal, on-site field measurements were taken to ensure an exact fit.
  • Astro used 3D AutoCAD Inventor to create an accurate model, allowing for precise fabrication and reducing the risk of alignment issues during installation.

3. High-Quality Fabrication & Finishing

  • The clear anodized aluminum brake metal was made for the exterior and front-facing parts of the portal, ensuring a sleek, modern appearance.
  • Internal vertical metal panels were laser cut and precision-formed, then coated with a durable wood grain finish.

Fabrication & Installation Process

  1. Site Visit & Measurements
    • Astro’s team visited Grand Prairie City Hall to take field dimensions, ensuring an accurate fit.
  2. 3D Modeling & Design
    • Using 3D AutoCAD Inventor, the portal was modeled with precise fabrication specifications.
  3. Metal Fabrication
    • The transparent anodized aluminum exterior components were formed.
    • The internal vertical panels were laser cut, precision-formed, and powder-coated to achieve the wood grain aesthetic.
  4. Installation Coordination
    • The glazing contractor installed the clear anodized aluminum elements.
    • Astro handled the installation of the wood grain-finished metal panels, ensuring seamless alignment with the existing soffit.

Results & Impact

  • Architectural Continuity: The finished entry portal seamlessly integrates with the existing structure, enhancing the visual appeal of Grand Prairie City Hall.
  • Durability & Performance: The wood grain metal panels offer the look of wood without maintenance issues, guaranteeing long-lasting durability.
  • Precision & Quality: Astro leveraged advanced fabrication techniques to deliver a high-quality, custom solution that met the client’s needs.

Conclusion

Astro’s ability to combine functionality, durability, and aesthetics made this project successful. By utilizing precision fabrication, innovative finishing techniques, and expert installation, we contributed to the elegance and longevity of Grand Prairie City Hall’s entryway. This case study showcases Astro’s expertise in custom metal fabrication and architectural coordination, highlighting our commitment to delivering superior results.

Keywords:

Astro Sheet Metal

Sheet metal Dallas

Architectural metal

Custom architectural metal

Custom metal fabrication

Custom sheet metal

Sheet metal Texas

Sheet metal Fort Worth

Sheet metal Grand Prairie

Custom brake metal

Custom decorative metal

Custom ornamental metal

Architectural metal

Decorative metal

Ornamental metal

Shearing

Forming

Laser cutting

Welding

Aluminum metal panels

Powder coating

Autodesk Inventor

CAD Design

Submittal drawings

Mockup samples

Wood grain powder coat

Installation

Grand Prairie City Hall

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Projects