Fabrication of Exterior Panels for the 2010 SOLA Project, Austin, TX

Project Details

  • Client: Glazing Contractor
  • Location: 2010 SOLA Office Building, Austin, TX
  • Scope: Fabrication of light brown Kynar-painted and dark bronze anodized aluminum panels for an office building facade

Project Overview: The glazing contractor collaborated with Astro Sheet Metal to produce exterior panels for a commercial office building in South Lamar, Austin, TX. The building owner desired a distinctive architectural design featuring two types of panels: light brown Kynar-painted panels and dark bronze anodized panels. Astro Sheet Metal was tasked with fabricating these panels from .125” mill finish aluminum, ensuring precise dimensions for a seamless installation.

Challenges & Solutions

  1. Finish Consistency Across Different Coatings
    • Challenge: Ensuring a uniform appearance between the light brown Kynar-painted and dark bronze anodized panels.
    • Solution: Astro implemented a strict quality control process and worked closely with finishing vendors to maintain color uniformity and adherence to architectural specifications.
  2. Logistics & Timely Delivery
    • Challenge: Coordinating the multiple finishing treatments while meeting the project timeline.
    • Solution: A streamlined logistics plan was developed to efficiently manage transportation and finishing schedules efficiently, ensuring the timely delivery of completed panels.

Fabrication & Installation Process

  1. Design Review & Planning
    • Reviewed architectural specifications and confirmed dimensions with the glazing contractor.
    • Ensured material selection met aesthetic and durability requirements.
  2. Precision Fabrication
    • Panels were cut and shaped using advanced fabrication techniques to meet exact specifications.
    • Sorted panels were sent for finishing: some for Kynar painting in light brown, while others were post-anodized to a dark bronze finish.
    • A quality inspection was conducted to ensure consistency and precision before packaging.
  3. Delivery & Installation
    • Finished panels were securely packaged to prevent damage during transport.
    • Delivered to the glazing contractor, who installed them alongside glass components to achieve the desired architectural aesthetic.

Results & Impact

  • Enhanced Architectural Appeal: The contrasting light brown and dark bronze panels created a striking visual effect, adding depth and sophistication to the office building’s exterior.
  • Durable & Weather-Resistant Finish: The high-quality finishing processes ensured the panels maintained their appearance and integrity over time.
  • Seamless Integration: Precision fabrication allowed for a flawless installation, meeting functional and aesthetic requirements.

Conclusion 

Astro’s expertise in metal fabrication and finishing coordination played a crucial role in realizing the design vision for the 2010 SOLA project. Astro delivered an outstanding product that enhanced the building’s exterior aesthetic by providing high-quality materials, precise fabrication, and efficient logistics. This project underscores Astro’s commitment to excellence in architectural metal solutions and its capacity to execute complex design specifications with accuracy and reliability.

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