Full-Scope Architectural Metal Fabrication at Hall Office Park Development

Client: Hall Office Park
Location: Plano, Texas
Scope: Comprehensive fabrication and installation of architectural metal systems across exterior, lobby, and hospitality environments, including stainless steel, brass, and blackened steel elements

Project Overview:

Hall Park represents one of the most significant developments in the Dallas market, combining Class A office, hospitality, and public space into a unified, design-forward campus. The project demanded a material strategy that could carry across multiple environments, maintaining consistency while adapting to distinct use cases from exterior public areas to high-end interior hospitality spaces.

Astro Sheet Metal was engaged as a key fabrication partner to deliver a comprehensive architectural metals package spanning exterior, lobby, hospitality, and tenant-facing environments. The scope included everything from large-scale exterior elements to highly detailed interior features, all of which required alignment in finish, proportion, and execution.

Given the scale of the project and the diversity of applications, success depended on Astro’s ability to maintain material continuity, finish consistency, and precision fabrication across dozens of unique components. The result is a cohesive metal language that reinforces the development’s premium positioning while performing across both interior and exterior conditions.

Scope of Work

Exterior + Site Elements

• Custom steel steel planter boxes throughout campus
• Exterior fireplace features
• Architectural metal integration across public outdoor spaces

Entry + Lobby Systems

• Custom stainless steel entry vestibule cladding
• Main reception desk fabrication and metal integration
• Reflective metal wall panel systems throughout lobby spaces
• Blackened steel column wraps
• Brass handrails and portals

Interior + Hospitality Applications

• Custom brushed stainless steel ceiling panel systems
• Brass TV surrounds and feature elements
• Bar fabrication, including brass foot rails and detailing
• Elevator lobby metalwork and finishes
• Custom shelving, bookcases, and integrated architectural details

Architectural Details + Finishes

• Brass portals and trim elements
• Multiple custom handrail systems
• Miscellaneous interior metal appointments across spaces
• Coordinated brass, stainless, and blackened steel finishes throughout

The Challenge

• Scale + Complexity
  This was not a single feature. It was an ecosystem of metal applications across an entire development.
• Material Consistency Across Environments
  Finishes had to match across interior, exterior, hospitality, and high-traffic areas despite different lighting and conditions.
• Detail Sensitivity at Every Level
  From larger exterior structures to smaller trim elements, every component was visible and had to align with the architectural intent.
• Coordination Across Trades
  Integration with millwork, stone, lighting, and structural systems required tight collaboration and sequencing.
• Coordination with Construction Schedule

Astro had to perform in a wide variety of areas on the campus simultaneously.

Results & Impact

• Unified Design Language Across the Entire Development
  Metal elements tie together office, hospitality, and public environments.
• Elevated Material Experience
  Brass, stainless, and blackened steel create depth, contrast, and refinement.
• Performance at Scale
  Durable systems designed to withstand heavy use while maintaining appearance.
• Flagship-Level Execution
  One of Astro’s largest and most comprehensive projects, demonstrating capability across scope, scale, and complexity.

Conclusion

Hall Office Park is a defining example of Astro’s ability to operate beyond single features:

From exterior structures to interior details, every element was part of a larger system.

This project reinforces Astro’s position as a partner capable of delivering complete architectural metal solutions at scale, without sacrificing precision or design intent.

Keywords: architectural metal systems commercial development, custom architectural metal fabrication large scale, mixed use development metal fabrication, commercial architectural metals contractor, high end architectural metal finishes, full scope architectural metal package commercial development, architectural metals for Class A office and hotel development, integrated metal systems interior and exterior commercial project, large scale architectural metal contractor Dallas, stainless steel planter boxes commercial landscape, custom metal entry cladding commercial building façade, reflective metal wall panels lobby design, brass architectural details hospitality interiors, blackened steel column wraps commercial interiors

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Custom Brass Mesh Ceiling System at MATTR Biowellness Austin

Client: MATTR Biowellness
Location: Austin, Texas
Scope: Custom ceiling panel system of brass-finish framed mesh panels, fabrication + installation

Project Overview:

MATTR Biowellness was designed as a high-end wellness environment where material selection and spatial experience play a critical role in the brand. The interior required a defining architectural element that could unify the space, introduce warmth, and elevate the overall atmosphere without relying on traditional finishes.

Astro Sheet Metal was engaged to fabricate a custom ceiling system composed of brass-finished framed Banker Wire mesh panels, spanning the primary treatment and lounge areas. The ceiling was designed as a continuous visual feature, integrating with lighting systems and surrounding millwork to create a cohesive and immersive environment.

Given the scale and visibility of the installation, the project demanded strict dimensional control over panel alignment, finish consistency, and integration with adjacent materials. The result is a precision-fabricated ceiling system that delivers both architectural impact and material refinement, reinforcing the space’s elevated, hospitality-driven experience.

The Challenge

• Visual Consistency Across a Large Ceiling Plane
  Every panel is repeated, aligned, and fully exposed. Any variation would be immediately obvious.
• Finish Sensitivity
  Brass tones are unforgiving. Color shift, scratching, or inconsistency kills the design intent.
• Integration with Lighting + MEP
  The system had to coordinate cleanly with track lighting, spacing, and ceiling infrastructure without visual clutter.
• Architectural Intent
  The design relies on rhythm and warmth. Execution had to feel intentional, not modular or off-the-shelf.

The Solution

Astro fabricated a modular but seamless ceiling system built around precision and repeatability:

• Custom Framed Banker Wire Mesh Panels
  • Fine metal mesh set within rigid, clean-lined frames
  • Brass finish selected for warmth and contrast against wood interiors
  • Tight tolerances to maintain uniformity across all panels
• Consistent Panel Geometry
  • Each unit is fabricated using identical procedures to ensure visual continuity
  • Alignment designed to create a continuous ceiling rhythm
• Finish Control
  • Managed handling and fabrication process to prevent surface inconsistency

Results & Impact

• Defines the Interior Experience
  The ceiling establishes tone immediately upon entry. Warm, refined, and intentional.
• Architectural Rhythm
  Repetition and alignment create a structured, calming environment.
• Material Contrast
  Brass panels against wood surfaces deliver depth without overpowering the space.
• Execution at Scale
  What looks simple is actually precision-driven. Consistency across every panel is the result.

Conclusion

This project is a study in restraint and control:

When design relies on repetition, precision is everything.

Astro delivered a system where every panel aligns, every finish matches, and the result feels effortless, even though it isn’t.

Keywords: custom metal ceiling panels, architectural ceiling feature metal, brass mesh ceiling panels, decorative ceiling systems commercial interior, suspended metal ceiling panels, custom brass mesh ceiling system wellness clinic design, architectural ceiling panels metal fabrication high-end interiors, decorative metal ceiling solutions for hospitality and wellness spaces, custom framed mesh panels ceiling installation commercial, perforated metal ceiling panels, metal screen ceiling system, luxury interior architectural finishes, integrated ceiling and lighting systems, Banker Wire

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Large-Scale Decorative Metal Partitions for 23 Springs Courtyard in Dallas

Client: 23 Springs
Location: Dallas, Texas
Scope: Cladding and field welding of large-scale decorative partitions with brushed stainless steel in an outdoor work space:  fabrication + installation

Project Overview:

Located within a premier downtown Dallas high-rise development, the outdoor courtyard at 23 Springs was designed as a primary tenant amenity and visual anchor for the property. The space required a large-scale architectural feature that could define the environment, provide spatial separation, and elevate the overall experience without obstructing openness or light.

Astro Sheet Metal was engaged to fabricate and install custom decorative metal partitions made from brushed stainless steel that serve as the central architectural element within the courtyard. These structures were designed to balance transparency and enclosure, creating defined gathering zones while maintaining visibility across the space.

The installation required precise coordination with surrounding hardscape, structural elements, and adjacent building materials, while delivering a clean, modern aesthetic consistent with the tower’s architectural language. The result is a durable, exterior-rated metal system that transforms the courtyard into a structured, usable, and visually distinct environment.

The Challenge

• Be the Focal Point
  The installation sits within a premium urban courtyard surrounded by glass, concrete, and steel. Anything less than striking disappears.
• Scale + Precision
  Large-format brushed stainless steel cladding panels with tight tolerances. Minor inconsistencies would be immediately visible at this scale.
• Material Integrity Outdoors
  Exposure to heat, moisture, and continuous water exposure required materials and finishes that would hold up over the long term without degradation.
• Architectural Alignment
  The feature had to integrate seamlessly with modern high-rise architecture. No visual noise. No cheap transitions.

The Solution

Astro delivered a monolithic, precision-built architectural element:

• Large-Format Brushed Stainless Steel Cladding
  • Clean, continuous lines with minimal visual interruption
  • Brushed stainless finish for durability and architectural consistency
  • Engineered for structural rigidity at scale
• Integrated Water Feature Panels
  • Translucent surfaces designed to interact with light and movement
  • Creates a dynamic visual effect throughout the day
  • Acts as both a partition and an experiential element
• Seamless System Integration
  • Welded and refinished seams, hidden attachments, and clean edges
  • Designed to appear as a single unified structure, not assembled parts

Process

1. Engineering + Coordination
Close collaboration with architects and site teams to ensure alignment with surrounding structures and utilities, including water feature integration.

2. Fabrication

• Precision cutting and forming of stainless components
• Controlled welding for clean, distortion-free joints
• Finish consistency is critical across all visible surfaces

3. Installation

• Large component handling and placement in a constrained urban environment
• Tight alignment tolerances across vertical and horizontal planes
• Coordination with adjacent trades for final integration

Results & Impact

• Defined the Space
  The installation transforms the courtyard from a pass-through to a destination.
• Architectural Identity
  Serves as a visual anchor for the entire development.
• Interactive Experience
  Light, reflection, and water movement create a constantly changing environment.
• Built to Last
  Stainless construction ensures long-term performance in an exposed environment.

Conclusion

This project demonstrates Astro at its highest level:

Large-scale architectural metal that doesn’t just support the design — it becomes the design.

In environments where everything is already premium, execution is the differentiator.
This is precision, scale, and restraint working together to create impact.

Keywords: outdoor architectural metal partitions, decorative metal screens commercial courtyard, high rise exterior feature installation metal, urban landscape architectural metal structures, custom metal partitions outdoor space, Long-Tail / High Intent, large scale decorative metal partitions high rise courtyard Dallas, architectural metal screens for outdoor commercial environments, custom exterior metal installations for urban developments, privacy and design partitions for commercial outdoor spaces, stainless steel architectural frames, exterior-rated metal fabrication, courtyard design elements commercial, urban plaza feature installations

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Custom Decorative Vent Hood and Fireplace Metalwork at Monarch San Antonio

Client: Oak and Amber Restaurant, Monarch Hotel
Location: San Antonio, Texas
Scope: Custom fabrication of decorative vent hood for kitchen area

Project Overview

The Monarch Hotel in San Antonio is a high-end hospitality environment where design is central to the guest experience. Within the restaurant and gathering spaces, a signature focal point was required:  Not just functional kitchen equipment, but a statement piece that anchors the room.

Astro Sheet Metal was brought in to fabricate a large-scale custom vent hood for the open kitchen, resulting in a sculptural metal feature that blends craftsmanship, engineering, and architectural expression.

Design and Collaboration

This was not a standard vent hood shroud. It was a design-driven centerpiece.

The architectural intent called for:

• A cylindrical, suspended form that commands attention
• Layered, curved metal panels to create depth and texture
• A custom-selected Chemetal finish that reads warm, not industrial

The customer provided wooden substrate pieces, each holding four curved Chemetal pieces.  Astro bumped-formed each curved piece individually and adhered them to the customer’s wooden substrate pieces, taking care to ensure that the design remained consistent across all components.  Astro also fabricated a large, curved bottom piece for the vent hood.  This modular design allowed the unit to be safely transported from our shop in Grand Prairie to the restaurant in San Antonio and to be assembled on site.  

Fabrication and Custom Finishing

This project is where Astro separates from commodity shops.

Key fabrication elements:

• Custom-formed curved panels to achieve the cylindrical structure
• Individually fabricated metal “shingles” create the layered texture
• Segmented ring construction for structural integrity and installability
• Precision assembly to maintain alignment across all elevations

The material that was selected was a prefinished Chemetal product, so extreme care had to be taken not to mar the finish in any way during fabrication and assembly.  

Shop-built mockups and test assemblies ensured the final product matched design intent before installation.

Challenges and Solutions

Complex geometry
Circular form + repeating panels = compounding error risk. Astro solved this through segmented fabrication and tight tolerances.

Design vs. function conflict
A kitchen vent hood has performance requirements. Astro integrated those without compromising the exterior aesthetic.

Finish consistency across hundreds of parts
Variation would have killed the look. Astro controlled fabrication processes to maintain uniformity.

Final Outcome

The finished installation is the centerpiece of the space.

• The vent hood draws immediate attention from anywhere in the room
• The layered metal creates shadow, depth, and movement under lighting

This is not background metalwork. It is architecture.

Conclusion

The Monarch project showcases Astro at its highest level:

• Complex, custom, design-driven fabrication
• Hospitality-grade finish expectations
• Ability to execute one-of-a-kind architectural features
• Seamless integration of function and visual impact

This is the type of work that separates Astro from standard sheet metal contractors.

Keywords: Astro, Monarch San Antonio, Oak and Amber, custom vent hood, decorative metalwork, architectural feature metal, hospitality design, restaurant metal fabrication, curved metal panels, dark bronze finish, custom fireplace metal

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Custom Architectural Metal Cladding for Fort Worth City Hall Public Spaces

Client: Key Elementary
Location: Arlington, Texas
Scope: Custom stainless steel handrails and powder-coated aluminum perforated partitions, fabrication + installation

Project Overview:

Key Elementary required a solution that balanced student safety, durability, and visual engagement within a high-traffic cafeteria and multi-level commons area. The goal was not just to meet code — it was to elevate the space.

The Challenge

The project had three real constraints:

• Safety + Code Compliance
  Guardrails and barriers are needed to meet strict height, spacing, and load requirements for a K–5 environment.
• Durability Under Abuse
  This is a cafeteria. Expect impact, climbing, kicking, and spills. Anything installed had to hold up over the long term without constant maintenance.
• Aesthetic Fatigue
  Most school railings are purely functional and visually dead. The district wanted something modern, energetic, and age-appropriate without feeling gimmicky.

The Solution

Astro brought the architect’s vision to life by fabricating and installing a fully integrated system:

• Custom Laser-Cut Aluminum Decorative Panels
  • Organic “bubble” pattern with varied perforation sizes
  • Creates visual movement while maintaining safety compliance
  • Powder-coated in vibrant blue and green colors, appropriate for an elementary school. 
• Structural Stainless Steel Framework
  • Clean, modern posts and top rails
  • Corrosion-resistant and low-maintenance
  • Designed for long-term abuse tolerance
• Precision Fabrication + Modular Install
  • Shop-built assemblies for consistency
  • Tight tolerances ensured clean alignment across long runs
  • Efficient installation minimized disruption to school operations

Process

1. Design & Engineering
Collaborated with the architect to achieve a system that felt playful but controlled. Care was taken during the design process to make sure that all ADA requirements were met.  

2. Field Measuring

•  Astro went on site and took all needed field measurements to insure proper fit.

3. Fabrication

• Laser cutting of 3/8” Aluminum panels for precision pattern execution
• TIG welding and refinishing of all stainless steel joints to create a seamless appearance
• Powder coating of the aluminum panels for durability and color consistency

4. Installation

• Sequenced install to work around school schedule
• Anchoring and alignment critical across ramps and elevation changes
• Final finish and detailing ensured a seamless appearance

Results & Impact

• Elevated Environment
  The space went from institutional to intentional. The partitions act as a design feature, not just a barrier.
• Student-Friendly Design
  The circular pattern adds visual interest and energy without being distracting.
• Built for Longevity
  Stainless + powder coat = minimal maintenance, high durability.
• Architectural Continuity
  The system ties together ramps, seating areas, and circulation paths into a cohesive experience.

Conclusion

This project is a clear example of Astro’s core advantage:

Turning the required infrastructure into a design asset.

Most fabricators would have delivered a basic railing system.
Astro delivered a feature that defines the space while still meeting every functional requirement.

Keywords: architectural metal feature wall school, custom metal installation K-12 education, decorative metal panels elementary school, school interior feature wall metal fabrication, educational facility architectural metalwork, custom feature wall elementary school design build metal, durable decorative wall systems for schools high traffic environments, architectural metal solutions for K-12 interiors modern school design, child-safe commercial metal installations education facilities, powder coated metal panels school, impact-resistant wall systems, modern school interior architecture materials, education facility design features

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Custom Architectural Metal Cladding for Fort Worth City Hall Public Spaces

Client: Fort Worth City Hall
Location: Fort Worth, Texas
Scope: Fabrication and installation of custom Kynar-painted architectural metal wall cladding and column covers at public interior spaces

Project Overview:

Fort Worth’s new City Hall represents a modern civic environment designed to serve both functional and public experience needs. The building required interior materials that could withstand heavy daily traffic while presenting a clean, elevated, and contemporary aesthetic appropriate for a high-visibility municipal space.

Astro Sheet Metal was engaged to fabricate and install custom architectural metal cladding throughout key public areas, including main entry zones, transition corridors, and vertical structural elements. The goal was to create a cohesive, durable finish that reinforces the building’s modern identity while integrating seamlessly with surrounding materials like stone, glass, and lighting systems.

Design and Collaboration:

The architectural intent called for a restrained, sophisticated palette. The metal cladding needed to read as intentional and refined, not industrial or overly reflective.

Astro worked closely with the project team to execute:

• Clean vertical and horizontal panel alignment across large wall expanses
• Column and structural wraps that visually simplify complex geometry
• Kynar painted metal finish that complements the adjacent stone and flooring materials
• Tight integration with lighting, particularly linear ceiling fixtures that emphasize geometry

Panel sizing, joint spacing, and edge conditions were all coordinated to maintain visual continuity across multiple public-facing zones.

Fabrication and Installation

Astro fabricated custom metal panels designed for both durability and precision fit. Each piece was produced to maintain consistent reveals, flatness, and finish quality across large surfaces.

Key execution elements:

• Custom panel fabrication to exact field dimensions
• Custom kynar painting applied uniformly across all components
• Integrated trim and edge conditions to eliminate visual breaks
• Column enclosures fabricated to create sharp, monolithic forms

Installation required tight coordination with surrounding trades, especially flooring, drywall, and ceiling systems, to ensure clean transitions and consistent alignment.

Challenges and Solutions

Maintaining finish consistency at scale
Large, continuous wall surfaces expose even minor inconsistencies. Astro ensured uniformity through controlled fabrication processes and careful handling during installation.

Integrating with multiple materials
The metal cladding interfaces directly with stone flooring, glazing, and painted surfaces. Astro detailed transitions to maintain crisp lines and avoid visual clutter.

High-traffic durability requirements
As a public building, City Hall demanded materials that could withstand wear without degrading visually. The selected metal system provides long-term durability with minimal maintenance.

Final Outcome

The completed spaces present a clean, modern, and highly controlled architectural environment. The dark metal cladding creates contrast and depth while reinforcing the building’s civic presence.

Astro’s work transforms structural elements and transitional areas into cohesive design features, contributing to a polished and intentional user experience throughout the building.

Conclusion

Fort Worth City Hall demonstrates Astro’s ability to execute large-scale interior architectural metal systems with precision and discipline. This project highlights strength in:

• High-visibility civic environments
• Complex interior cladding systems
• Finish consistency across expansive surfaces
• Integration with modern architectural design

It is a clear example of Astro operating at a higher tier of commercial and institutional construction.

Keywords: Astro, Fort Worth City Hall, architectural metal cladding, interior metal panels, column cladding, kynar painting, civic architecture, Dallas sheet metal, custom fabrication, commercial interiors

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Astro creates custom metal TV surrounds that transform screens into sophisticated design features. Whether recessed, surface-mounted, or fully integrated into cabinetry or feature walls, our surrounds are tailored to complement both modern and traditional interiors. Crafted from premium materials like blackened steel, brass, stainless steel, or powder-coated aluminum, each piece is precision-fabricated for a seamless fit and elevated aesthetic. Ideal for luxury residences, hospitality suites, and commercial spaces, Astro’s TV surrounds combine clean lines, hidden hardware, and refined finishes to frame technology with style.

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Astro designs and fabricates custom metal storefront systems that create bold, lasting impressions. From modern minimalist frames to richly detailed facades, our storefront solutions are crafted from high-performance metals, including stainless steel, aluminum, bronze, and blackened steel—engineered for both aesthetic appeal and durability. We collaborate with architects and builders to deliver seamless integration with glass, signage, lighting, and entry systems, all while meeting performance requirements for weather resistance, security, and accessibility. Whether for retail, hospitality, or commercial developments, Astro storefronts are where brand identity and architectural craftsmanship meet.

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Astro transforms staircases into architectural showpieces with custom metal cladding that blends durability, safety, and striking design. Whether wrapping treads, risers, stringers, or landings, our stair cladding solutions are crafted from premium materials, including stainless steel, blackened steel, brass, bronze, and aluminum, available in a variety of textures and finishes. From minimalist modern profiles to richly detailed, patinated surfaces, each installation is tailored to enhance the surrounding space and withstand high-traffic use. Ideal for commercial, hospitality, and luxury residential applications, Astro’s stair cladding delivers elevated aesthetics with engineered precision.

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Astro fabricates custom metal signage that captures attention and communicates identity with precision and style. From dimensional letters and logo plaques to large-scale architectural signs, we offer a wide range of materials—stainless steel, brass, bronze, blackened steel, and aluminum—with options for engraving, cut-throughs, backlighting, and custom finishes. Whether for commercial buildings, hospitality venues, retail storefronts, or residential properties, our signage solutions are designed to reflect your brand with clarity and craftsmanship. Durable, distinctive, and built to last, Astro signage makes a lasting impression from the very first glance.

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